3/five/7 Levels Automaitc Corrugated Paper Manufacturing Line

Corrugated Cardboard Manufacturing line
 

 

Cardboard production machines, Packaging CZPT, Bundle CZPT, Packaging Corrugated Device, Deal Corrugated Device, Comprehensive carton box production line, Packing equipment, Packing equipment

Usage and attribute:
The assembly line for automated mass creation, can generate great countrywide normal corrugated cardboard, substantial effectiveness, great top quality board to consider centralized management, straightforward operation, effortless routine maintenance, basic safety and dependability, significantly reduced the labor depth. The creation line making use of the latest international power-saving way to provide high temperature warmth supply Daore You to equipment than the steam heating vitality financial savings earlier mentioned sixty%, drastically minimizing electricity consumption, effectively lowered the price of production, is the ideal item for today’s economy and medium-sized carton manufacturing unit.

one. The complete length of integral machine is 68 meters.
two. Overall Electrical power is 150KW.
3. Shaftless holder: CZPT arms for exclusively up and down.
4. Laminator: Adopt electromagnetic changing motor
five. Two roller gluer: Use on shiny paper in the base two layers of adhesive roller guide

six. Dryer: Total duration ten meters, is made up of fourteen items of heating board. Pneumatic gadget, individual routinely when energy off
7. Molding Portion: Which includes 27 pairs of molding shaft
8. Slitter: Choose widespread knife or thin knife in accordance to customer’s request, highly automatic and easy procedure
9. Cutting equipment: Into the computer and mechanical one-pole single-pole overall of 4 optional means for consumers to decide on.
ten. Boiler (self), coal consumption 120 kg / hr

 CZPT mill roll stand

Structural Functions:

1. The construction is double rotary shafts with 4 arms support two paper roll on the two arms at the same time, could load or unload paper mill rolls non-end.
2. CZPT control the paper roll upward or downward, still left shift or right change, tighten or loosen, centering.
3. Brake modifying by ventilating disc-variety pneumatic brake method. (3point)
4. Equipped with twin-stage springiness chucks, size: 3/4 inch

CZPT parameter:

1. Manage variety: total hydraulic
2. Operating width: 800-2200mm
3. One particular-aspect load diameter: ¢350-¢1500mm
4. A single-facet load weight: 3500KG
5. principal axis diameter: ¢270mm
6. Working electrical power requirement: 380V 50HZ

CZPT control technique:

1. Working strain: sixteen-18Mpa
2. Cylinder operating region(upward or downward): ¢100X440mm
3. Cylinder operating area(left shift or proper shift, tighten or loosen): ¢63X1300mm
4. CZPT station power: 4KW

Magnetic valve electric powered demand: 380V 50HZ

 Preheater 

Structural Attributes:  

1. Preheater cylinder according with the initial class countrywide stress vessel regular, and supply pressure vessel certificate and inspection certificate.
2. Surface of each and every cylinder is nicely grinding and plated chrome, smooth, resilient.
3. CZPT modifying the wrapping angle, the preheating location is adjustable, assortment is 265^o
4. Wrapping angle adjusting by twin-stage reduction equipment, with self-locking operate
5. The seal head of the cylinder is discal variety.

CZPT parameter:

1. Max working width: 2200mm
2. Preheater cylinder:  ¢900mm

    Rotary shaft:  ¢110mmX2

1. Steam temperature: 150-200 ^oC
2. steam pressure : .eight-one.3Mpa
3. Working power: 380V 50HZMotor energy: 250W

Fingerless single facer 

Structural Features:

1. Paper feeding: fingerless vacuum suction, with substantial stress potent draught fan. With silencer, air supply and electric powered handle concentrate on the same procedure counters, not considerably less than one.5m absent from the main engine, procedure side is absolutely closed and complete guarding.
2. Engine base and wall plate: iron casting composition, thickness of the wall plate: 150mm, undertake unbiased pace modifying box, and gimbal transmission.
3. Diameter of primary corrugated roll: ¢320mm, and are manufactured of 48CrMo alloy metal, soon after hardening and tempering, interior holes fine uninteresting, NC grinding, mid frequency quenching, area grinding, the rigidity of surface area is greater than HRC58. Corrugated roll and strain roll of pivotal part undertake heat resisting bearings which are produced by TWB
4. Force roll diameter: ¢340mm, floor are grinding and plate chrome, cylinder control up-down, uncooked content is forty five# medium carbon steel, hardening and tempering
5. Glue wall plates undertake sliding construction, pneumatic manage glue offer and glue back again, diameter of the applicator glue roll : ¢242mm, surface are handled by polished and chrome plated.
6. Press roll adopt ¢160 cylinder
7. Pre-heater roll undertake seamless metal pipe which is developed by ZheJiang Iron & metal team co,.ltd. Diameter ¢400mm, are all linked with metallic comfortable pipe.

CZPT parameter:

1. Working width: 2200mm
2. Operation route: left or right
3. Layout speed: 150m/min
4. Temperature scope: one hundred sixty-220 C
5. Pneumatic working force: .4-.9Mpa
6. Steam pressure: .8-1.3Mpa
7. Flute profile (UV kind or UVV variety)

Parameter of Primary roll:

1. Diameter of corrugated roll: ¢320mm
2. Diameter of pressure roller: ¢340mm
3. Diameter of applicator glue roll: ¢242mm
4. Diameter of preheater roll: ¢400mm

Overhead bridge

Structural features:

1. Principal body are related with channel steel, joist steel and angle steel
2. Both aspect are outfitted with risk-free guardrail and secure herringbone pedal, the operation plate is geared up with risk-free escalator to guarantee the security of employee and handy procedure
3. Impartial variable frequency motor lifting system, PVC conveyer belt transmit, the single corrugated board from constant flute profiles.
4. Floor of all rollers are grinding and plated chrome.
5. Vacuum suction stress manage, aspiration channel: 5inches, set up regulation valve, the air quantity can be modified stepless.
6. One set of electromotion correction unit, correction baffle undertake double information put up positioning , lead screw drive, repair place rapidly and precise, transmit continual.
7. Electromotion manage setting up two team of operation plate, upper and decrease bridge can be adjusted arbitrarily, it is practical and quick
8. With high toughness composite board on the complete bridge, sleek and sturdy, little friction, decrease the resistance of paper board transmission.

CZPT parameter:

1. Doing work width: 2200mm
2. Operation direction: left or proper
3. Height of best: 4500mm
4. Layout velocity: 150m/min

Parameter of roller diameter::

1. Diameter of upper paper roll and stress roll: ¢130mm
2. Diameter of paper conveyer roll: ¢180mm
3. Diameter of initiative rigidity roller: ¢85mm
4. Diameter of transmission paper roll and guiding paper roll: ¢111mm
5. Diameter of upper paper towing axis: ¢110mm

Motor and electric equipment parameter:

1. One corrugated paper ascension motor: 3KW(variable frequency motor) 380V 50HZ continues (S1) functioning method
2. Overhead suction draugh fan: 3KW 380V 50HZ proceeds (S1) functioning method

Paperboard width adjusting motor: 250W 380V 50HZ proceeds (S1) operating technique

Gluing device

Composition feature

1. Following hardening and tempering, the surface area of glue applicator roller are dealt with by hole precessing and specific mesh snicked, paste homogeneously, considerably less glue consumption
2. The rotation of pasting roll is controlled by variable frequency motor and frequency conversion. Controlling guarantee the linear pace of pasting roller be in stage with double facer, also can operate independently.
3. Electromotion adjusting the glue quality, with digital screen
4. Car-circulating offer glue, can management the amount of glue effectively, and avoid the glue deposited, very good glue use and preserve glue
5. Floor all roll are grinded and plated chrome
6. undertake impartial variable frequency motor
7. Undertake roll type encoder to evaluate pace sign of double facer, so as to understood information that work in phase with it.
8. The glue device adopt human-laptop interface to screen, can established connected information, work conveniently and quickly
9. Can adjust the quantity of glue automatically in accordance to the creation velocity, in automated method, can do handbook wonderful adjustment, the operation is quite practical.
10. CZPTal equipment designing and creating design technologies are according to national common, considerably less failure price, simple to keep

CZPT parameter

1. Max working width: 2200mm
2. Operation route: still left or appropriate.
3. Layout velocity: 150m/min
4. Pneumatic technique: .four-.9Mpa

Parameter of roller diameter:

1. Diameter of pasting roll: ¢269mm
2. Diameter of physician roll: ¢140mm
3. Diameter of reduce preheater roll: ¢402mm
4. Diameter of higher preheater roll: ¢374mm
5. Diameter of transmission roll: ¢110mm

Hefty variety double facer

1. Surface area of heating board is grinding, the width of heating board is 600mm, total 18PCS, the size of cooling situation-hardened areas is 6300mm, the heating board is created of container board, according with the 1st class national force vessel regular, and offer pressure vessel certificate and inspection certification.
2. Heating board adopt the structure of intense heavy push shoes 
3. Up and down of the pressure roll undertake pneumatic thermal shoe type composition
4. Still left-right corrective adjustment of higher transmission belt computerized adjustment, upper transmission belt is composed of two sets of tension system, a single established is manual type(good adjustment), and another is pneumatic adjustment (swift).
5. Warmth-conducting pipes of heating board manage the temperature in various section and digital screen the temperature
6. Upper cotton belt undertake double cylinder S type cotton belt tensioning device.
7. Reduce cotton belt undertake S kind handbook correcting tensioning construction, concise and practical, with one established of manual fantastic-tuning variety unit.
8. Area of driving roll is connected with dress in-resisting rubber, type herringbone construction, with drum, include assure to output paperboard clean
9. Driving parts adopt independent pace adjust box, wheel equipment is created of ZG-five hundred# forged metal, and wheel gear adopt oil-immersed lubrication, with liquid meter display
10. CZPTal parts adopts international renowned manufacturer, the gadget functioning stably and operate dependable
11. Principal driving motor undertake frequency conversion power-saving motor, low pace and large torque, wide pace-modifying variety, reputable to use and simple to sustain.
12. Inside of of heating board undertake clapboard isolation construction, and enable steam kind S variety flow route, separate h2o and steam to make their capabilities a lot more certainly, so as to improve the utilization charge of steam
13. Principal body undertake higher-intensitive nationwide CZPT sections, organization composition, beautiful exterior, suitable to perform in high speed

CZPT parameter:

1. Max operating width: 2200mm
2. Procedure route: remaining or correct
3. Max velocity: 150m/min
4. Temperature need: 160-200 ^oC   steam pressure: .8-one.3Mpa
5. Pneumatic strain: .six-.9Mpa
6. Duration of cooling circumstance-harden elements: 6300mm
7. Amount of heating board: 18PCS

Parameter of roll diameter:

1. Diameter of higher driving roll: ¢860mm
2. Diameter of reduce driving roll: ¢640mm
3. Diameter of entrance driving belt roll: ¢321mm
4. Diameter of back again situation-hardened driving roller: ¢215mm
5. Diameter of pressing roller: ¢70mm
6. Diameter of circumstance-hardened provider roll: ¢86mm
7. Diameter of upper belt pressure roller: ¢130mm
8. Diameter of higher belt deviation-modifying roll: ¢124mm
9. Diameter of lower belt stress roll: ¢130mm
10. Diameter of reduced belt carrier roll: ¢130mm

Slim Blade Slitting Device

Makes use of and Features

1. Automatic go up and down, electrical altering the blade length, delta inverter manage
2. The equipment as an crucial ingredient of corrugated cardboard to full slicing and creasing,
3. The equipment is equipped with electric powered axial displacement system, powerful cooperation of paper offset
4. Manually change the cardboard requirements, basic and useful
5. Transmission of the synchronous belt, high precision
6. Thin knife chopping part adopt cutting equipment, cardboard incision level off is clean CZPT crashing collapsing Pneumatic sharpening this element to obtain production method to be automated and manual sharpening, sharpening time and clearance can be set to make certain the blade, time blade sharp.

CZPT parameters

1. Scoring velocity: 150m/min
2. Max slitting width: 2200mm
3. Max slitting thickness: 11mm
4. The axial displacement: ±65mm
5. Slitting&scoring composed type:4 blade 6 scores
6. Device dimension(mm):3000×1000×2100mm
7. Overall electricity: seven.5KW
8. Blade diamter:φ200mm(HangCZPT of china)
9. Blade thickness: ≤1.3mm
10. Min slitting width:140mm
11. Min scoring width:35mm

  NC cutoff  

Specialized PARAMETER:

1. Operating WIDTH: 2200MM
2. Design and style DPEED: 150M/MIN
3. Operating Velocity: 120M/MIN
4. Chopping Size Variety: 500-9999MM
5. Slicing PRECISION: +/- 1MM (continual pace)
6. Knife shaft diameter: φ240 mm
7. Equipment wallboard width: 900mm
8. CZPT electrical power: 380V 50HZ 38A
9. Total equipment complete power: 18.5KW
10. All round dimension: 4050mm×1550mm×1920mm(LxWxH)

Composition characteristics:

1. Spacial structure style, higher power mechanical wallboard and foundation, geared up with Perspective window on the wallboard, simple see and procedure
2. Transmission system adopt oil pump automobile cycle lubrication, insure transmission precision
3. Undertake higher precision, higher hardness equipment, appropriate for higher speed managing, extended working existence, insure edge of knife precision meshing, corrugated board constant no deckle edge
4. Substantial precision knife shaft, instrument rest layout, large velocity reducing extremely continual
5. All system in accordance C.E common design and style and production, right after rigid industrial computer testing, insure the high quality of goods, prolonged operating existence, more steady
6. Drive unit adopt AC servo driving, Germany KEBY driver, ZheJiang XIHU (WEST LAKE) DIS. motor, large quality, quickly motion and higher precision
7. System outfitted with automobile detection perform can prevent some issue cased by irregular procedure and mis-operation cause machine loss
8. Computer can in accordance the measurement of corrugated board and production velocity computerized altering slicing accelerated speed, auto monitor the generation velocity, keep synchronous
9. Computer can shop 999 group get, and car complete in get or in accordance Precedence Problems
10. Reducing length: 500-9999mm, reducing precision: +/- 1mm
11. Spiral Blade made in HangCZPT

  Raw Content and acquired-in elements:

1. Two side wallboard and foundation content: HT200 casting iron
2. Higher and reduced knife-shaft: 45# steel
3. Blade content: W18crv5Co5 (substantial speed resource metal)
4. Gear Materials: 42CrMnTi good grinding , hardening and tempering, precision up to 6 quality, sideshake little, reduced sound, transmission steady
5. Principal driving motor(AC Servo) electricity: eighteen.5KW  2 set   
6. Paper conveying motor       power:  2.2KW four set ,   

1. Oil pump motor:            power   0.37Kw  2 established           
2. Flying Chopping SERVO Manage Program IS GERMANY KEB
3. ROTARY ENCODER IS REP.
4. CZPT: HRB, rolling bearing device: zHangCZPTg jingrun   

    Stacker 

Framework characteristics:

1. Design and style velocity: 150m/min, the stacker is managed by personal computer, which can correctly estimate the amount of paperboard, and can points fold and adjust in excess of automatically.
2. Fix the issue of inaccurate artificial depend, lessen the load of personnel, conserve labour, and improve the velocity of the equipment
3. Undertake variable frequency motor, frequency conversion control overlying transmission of paperboard, synchronize with production line instantly.
4. Adopt pneumatic baffle separation, CZPT injury to paperboard, undertake conveyor belt to transmission the entire breadth, when reaching the scheduled quantities, the paper board will be moved out steadily
5. Backplate undertake frequency conversion closed loop managing technique, entrance-back, go in accordance to the order, and change precisely
6. 1 established of paper shipping equips with 2 sets of intensive carrier roll sheet laying table.

Packaging & Transport

 After the machine is completed and managing effectively, it will be coated with anti-rust oil, which makes the equipment not effortless to rust in the container, and winding film to avoid dampness. Each and every device of the machine will be fastened in the container to make sure a stable and secure arrival at the spot.

Our Companies

1. OEM provider are CZPT.
two. Trade Supervisor on the web, also make contact with by Email.
3. To resolve difficulties by photographs/films.
4. Engineers are CZPT service abroad.

PS: Typically our equipment are uneasy to damaged because of our 
specialist device creating staff and strict QC staff, we will 
also deliver you our manual and online video, what you require to do is just
learn some fundamental thing this sort of as equipment maintenance.

ABOUT US
ZheJiang HangCZPTg North Pack Co.,Ltd is found in ZheJiang Province HangCZPTg CZPT, Packaging CZPT Sector Area. We are specialised in the creation of Carton packaging CZPT . We have advanced production processing products and high-top quality specialized and management personnel. Primarily produces3/5/seven layer Corrugated Cardboard Generation Line, medium and substantial velocity FLEXO Ink Printing Machine, Slotting Device, Die-chopping Equipment, Stitching Device, Gluing Equipment, stitching machine and other related collection equipment. Our organization has the import and export legal rights, merchandise have been exported to Russia, Iran, Turkey, Egypt, India, Pakistan, the United Arab Emirates, Mesico, Brazil and other nations around the world and regions.

 

FAQ

one. Are you a factory or trading firm?
We are both a manufacturing facility and a trading firm in this area .

2. What is the phrases of payment you acknowledge?
We typically acknowledge the T/T payment, we need thirty% of overall sum as deposit, 
pay out the 70% equilibrium just before delivery, but we can also acknowledge the L/C.

three. Exactly where is your factory found ? How can I visit there?
Our manufacturing facility situated in HangCZPTg CZPT, ZheJiang Province, China., near to the 
capital town ZheJiang and port ZheJiang . You can fly to ZheJiang airport immediately and we 
will decide you up there.

four. How does your manufacturing unit do concerning top quality manage?
Quality is priority. We usually regard fantastic relevance to quality managing from the really little issue(even a modest screw we will choose the greatest top quality) from the beginning.

Speak to Info:
If you are intrigued in our goods,
make sure you fell totally free to contact and visit me.
You are welcome all the time!