Colour CZPT Batch Compounding and Pelletizing Technique
Definition of color learn batch:
By the higher proportion of additives, thermoplastic resin, pigments or the great dispersion of plastic colorants, it chooses the resin of colorants that have excellent wetting and dispersing influence and great compatibility with currently being shaded materials. It can be discussed like: PP/PE/PET/PVC carrier + pigment + additives = coloration grasp batch.
CZPTly, we use the special kind of extruder to produce this type of color grasp batch: ATE Twin Screw Extruder. ATE Series Co-rotating Parallel Twin Screw Extruder is made up of motor drive, torque distribution gearbox, processing part, temperature managing models, die part and down-stream pelletizing system, etc
one.ATE Series Compounding and Granulating line for Color CZPT Batch
|Process||Colour learn batch compounding and granulating|
|Software||50-60%PP/PE/PVC/PET, forty%pigment, 8%additives
Shade CZPT batch: pigment +additives+ PE/PP/PVC/PET carrier
|Output||40-500kg/h, relying on the problem of uncooked
Materials, formulation and processing, and so forth.
two.Principal machines incorporated in generation line
|1||SHR500A Higher Speed Mixer|
|4||ATE series Twin Screw Extruder|
|five||CZPT Control System(cupboard)|
|6||Strands Pelletizing Technique/ Beneath-drinking water Pelletizing Technique|
|seven||Vibrating display screen|
Introduction of parts of ATE Twin Screw Extruder
ATE Twin Screw Extruder adopts modular layout theory, part standardization producing, which can present secure and reputable performance. Many thanks to the modular basic principle, ATE extruders can give highly customizable options according to customers’ approach and specific requirements. Based mostly on various output torque grade, ATE collection extruders have basic variety and effectiveness variety.
Procedure area includes barrels, screw shafts, screw elements, personal temperature heating and cooling unit. Barrels and screw elements are made in block theory.
Block framework makes it possible for the screw elements merge and sequence optimized to recognize the procedure:
Conveying-CZPTization- Compounding & Dispersion- Homogenization- Degassing- Stress constructing
Also Block composition permits the barrels adjust freely to the match the process prerequisite.
Dependent on different approach position, ATE extruders have distinct barrels kind: feeding barrel, side feeding barrel, near barrel, open up on prime barrel, vacuum vent barrel, and so forth. In accordance to the different jobs’ prerequisite, barrels’ materials can be nitride metal or bimetallic metal.
A number of reducing systems can be blended with ATE Twin Screw Extruder, this kind of as strands pelletizing, scorching-face slicing and underneath-water pelletizing, and so forth.
Both Instrument handle and PLC control are CZPT to apply in the ATE electrical managing system. All the key electrical areas undertake CZPTpean brand names to guarantee the controlling method with considerable and stable performance.
Main technical specification
|Equipment Dimensions||Screw Diameter(mm)||L/D||Screw Velocity
|Motor energy(Kw)||Torque per shaft(Nm)||Distinct torque
|ATE35||35.6||36-44||600||fifteen||one hundred fifteen||4.2||40-80|
|ATE52||fifty one.4||36-forty four||600||55||415||five.2||120-one hundred fifty|
|ATE65||sixty two.4||36-forty four||600||90||675||four.8||250-350|
Rewards of shade grasp batch:
1. Higher focus of pigment
2. Outstanding dispersion, excellent heat-resistant, substantial shade fastness, stable performance and shows brilliant color
3. Non-toxic, environmental-pleasant
four. Compatible with numerous materials PE/PP/PS/Abs/HIPS/PVC/TPR and so forth.five. Vast software: blow moulding, blowing movie, injection moulding, extrusion,
five. Extensive software: blow moulding, blowing film, injection moulding, extrusion, spin-dyeing, cable sheathing, and so on.
6. Range of industrial application: office automation, household appliances, film and packing materials, textile, sheet, pipe, health care appliances, toys and so on.
Rewards of the production line
one.It can create large-high quality, higher-quantity filler master batch
two.It performs with large efficiency
three.It really is computerized with substantial automation
In addition: We provide the machine of good quality (Strict quality control, good reputation in the market) and the good service, we deliver the products on time.