Semi Fully Automatic KN95 Mask Production Machine Ultrasonic Welding Machine

Semi/Fully Computerized KN95 Mask Production Equipment Ultrasonic Welding Device

This products is a entirely automated a few-dimensional folding mask integrated device.
Only a single worker is needed for the whole procedure from feeding to concluded product. 

Automatically dress in the nose bridge and weld the elastic band.Utilizing ultrasonic technological innovation to weld three to 5 levels of PP non-woven cloth, melt-blown material, activated carbon and filter materials.

It is an all-in-one completely automatic folding mask creation line for welding, folding, edge sealing, rolling and reducing nonwoven materials. It can process 3M 9001/9002 and other folding masks.

Dependent on the uncooked resources utilized, the masks developed can satisfy different requirements these kinds of as FFP1 / FFP2 / KN95.

Electricity: 6000W
Management technique: PLC
Energy requirement: AC 380V fifty/60hz


Item Identify KN95 Totally Automatic Mask Equipment Creation Line
Equipment dimension 8700(L)x1600(W)x2200(H)mm
Voltage 220V
Manufacturing ability forty-60pcs/min
Electricity Intake 6KW

 Equipment Particulars Diagram:

1.Feeding Device

Undertake energetic unreeling, instantly unreeling according to the placement of rigidity roller.

two.Nose bridge welding

Nose bridge welding module: Which includes nose bridge unreeling, nose bridge
leveling, fixed-duration conveying, cut, welding.
Fabric composite seam-weld: Adopt ultrasonic welding head and metal welding the roller depth of parallelism and positional precision is adjustable, welding program has a cooling purpose.

3.Earloop welding

Adopt ear band (not headset), entire fabric feeding, after the management of push and stress, fastened size chopping, adjustable duration of the ear band, using ultrasonic welding

4.Molding device

The molding equipment includes folding unit, cutting unit, welding unit and puller generate unit.
Folding unit: Adopt adjustable triangle plate, height and angle can be modified to ensure that the mask is folded and neutral.
Reducing device: knife pad, force can be altered supplies: large-pace metal.
Molding welding unit: Using ultrasonic welding, the welding is company and the pattern is distinct the strain of the welding program is adjustable, it has a cooling system, and the specialized parameters are adjustable.
Puller push unit: The servo motor is employed to handle the primary driving roller to travel the cloth, which runs easily and the strain is specifically adjustable.

Capabilities and attributes

one Large balance, reduced failure fee, gorgeous and strong CZPT rust.
two Personal computer PLC programming manage, servo push, substantial diploma of automation.
three Photoelectric (optical fiber) detection of uncooked materials to avoid problems and lessen squander.
four Completely automatic production, like automated delivery of raw components automated shipping and delivery, chopping of nose bridge strips, welding of mask edges, folding, ultrasonic fusion, forming and cutting, etc.

Equipment Creation process

Materials processing parameters

Speed 40-60 pcs / min
PP non-woven material size 260mm width * 50g reel duration 600mm
Filter dimension 260mm broad * 40g reel length 600mm
Welding material size 260mm width * 50g reel length 600mm
Non-woven material dimension 260mm broad * 30g reel length 600mm
Ear line dimension 3-5mm width
Nose bridge strip CZPT core steel strip 5mm
Power 220V 50Hz,8.5KW
Air stress .6-.8 MPa

Mask description

Machine Drawings







Semi Fully Automatic KN95 Mask Production Machine Ultrasonic Welding Machine